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Manufacturing of MDPE Gas Pipes for Supply of Gaseous Fuels as per IS14885: 2001, HDPE Pipes as per IS 4984 : 2016, IS 14333: 1996 and PLB HDPE Duct as per TEC & RDSO specification.
We are committed to manufacture and Supply MDPE Pipes, HDPE Pipes and PLB HDPE Duct
Our organization recruits qualified persons having academic qualification & experience in the concerned product The Technical persons looking after the concerning matters are systematically Structured, and shall follow:
Identification mark of accepted and non-accepted material. Physical checking during the production time to time, on line checking etc.
We have a systematic audit of our product beginning from procurement of raw-material to finished product. They will conduct product audit in every fortnight which consists Quality lncharge. Works Manager, Concerned Operator with management So that necessary rectifications shall be adopted on the spot.
Quality planning is a system integrating activity for each system to analyze sequence of activities. the quality assurance requirements which typically describes:
And are developed based on customer requirements or otherwise these requirements are available in Work Instructions and Drawings.
NOTE: These quality plans are made where it is contractually stipulated. The format shall be used as per customer’s preference/choice.
Though we procure necessary Raw Materials only from the recognized and approved manufacturers of raw-material as GAIL, RELIANCE. But we also undertake the testing and checking thoroughly in our Laboratory. So that any fault in procurement of raw material may be sorted out and necessary measures are being taken accordingly
As a normal practice beginning from Identification of raw-material to finished product for which we have educated our Production Operator & other assistants enabling them to sort out perfect finishing of the product by using the code mark as desired by our quality dept.
The documentation and proper control can’t be achieved unless the system built with division of Labour system, since follow up of raw-material to finished product is given to all sections hence necessary register is maintained round the clock. So any fault may be registered and can be rectified in time.
Work instruction begins from management keeping in view of serials and urgency of the buyer’s. Necessary instructions are sent accordingly to the factory.
Raw-Materials to be used in manufacturing shall be inspected against Specifications and drawing Requirements. Receiving inspection shall Inspect materials and parts in accordance with specified sampling plans. Accept reject criteria using required equipment and specified methods. The Inspection and testing at different process stages is carried out as per Work instruction / Drawing Quality Monitoring Checks Sheet.
The products are allowed to further processing after ensuring that the required inspection and tests have been completed.
Final inspection and testing of the product is carried out a sampling basis or 100% as defined in the work standard sheet. The product will be released after ensuring that all inspection and testing have been completed and records are made available.
Final inspection and testing includes pre-dispatch inspection on sampling before Dispatch. This inspection shall include verification of completion of all inspection and proper storage including required marking identification.
Inspection and tests records will be maintained that provide evidence that the product has been tested. The records shall also contain inspection remarks. Records shall identify the inspection authority for the release of the product. Implementation of inspection and testing shall be carried out as per required specification.
IMPLEMENTATION OP INSPECTION & TESTING SHALL BE CARRIED OUT AS:
It shall have been ensured that suitable environmental condition as specified are maintained for inspection measuring and test equipment’s.
lnspection measuring and test equipments shall be handled prescribed and stored properly such that their accuracy and fitness are maintained.
Inspection measuring & and test (including test hardware) shall be safeguard form unauthorized alteration in setting/adjustments to main calibration effectiveness assuring inspection and testing.
Product whose performance has been affected or suspected or being affected due to use of in accurate equipment with suspected calibration should be subject to inspection.
AIl personnel responsible for in-house calibration equipment shall be suitably trained qualified in the methods. a specified requirement.
Implementation of Control of inspection measuring & Test equipment shall be carried out as procedure for inspection & test equipment’s.
lnspection and test status is identified in the Tags/Display board wherever applicable.
The implementation of test status shall be carried out as Procedure for Identification and traceability.
Non-conforming material/ product shall be identified and segregated and suitably disposed. The responsibilities for disposal action of Non-conforming products shall be defined in the relevant procedure.
The non-conforming product shall have treated in one of the following ways.
Material found non-conforming at receiving goods stage production stage shall be suitably identified, segregated and disposed.
lmplementation of control of Non-Conforming products shall be carried out a Procedure for control of Non-conforming products.
Corrective action shall be determined and initiated as a result of occurrence of specific events such as customer complaints and Inspection reports showing non-conformities and risk of customer dissatisfaction and shall be carried out on the following steps:
Handling shall be appropriate to ensure that material and products are protected against damage during movement Person involved in such activities shall be properly trained for implementing these handling procedures to prevent damage.
STORAGE:
All material in stores shall be inspected.
Material & Product that deteriorate over time shall be inspected at appropriate intervals.
PACKAGING:
All coils shall be fitted with endcap to avoid entry of dust, mud & rain water. All coils should be suitably strapped to avoid damage at the time of handling & transportation
DELIVERY:
The duct shall be delivered as per the schedule of the purchase order to the consignee by road transport. Due care will be taken during loading of the coils to avoid any damage in transit.
All departmental heads are responsible for controlling/maintaining quality records in their areas. All Quality Records shall be maintained for minimum of three years. All quality records shall be identified indexed filed and store, suitable to ensure demonstration of the specified requirements as effective operation of quality system. Test Certificates or any other pertinent information regarding quality of product shall be also be maintained as quality records.
Organization’s quality system shall be audited with respect of the quality manual operating procedures, work instructions etc.Audits shall be carried out by trained auditors empaneled from various departments. Audits shall be scheduled on the basis of the status and importance of the activity but plan ensures that each activity is audited at least once in three months.Non-conformances noticed during audit should be brought to attention of personnel having responsibilities in the area audited. Follow-up audit shall be carried out to verify and record the implementation and effectiveness of the corrective action taken.
The summary results of internal quality audits shall be reviewed in management review meetings. Corrective action/ Prevention action shall be implemented by respective departmental and heads.
Statistical techniques shall be used to identify and prioritize the improvements and to assess the process and product quality and to take preventive action.
Statistical Techniques appropriate to define task shall be employed.
The implementation of statistical techniques shall be carried out as procedure for statistical technique
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